Moly Coating - Norma Report

This is the first in a short series of articles about moly-coating. The series covers technical and practical aspects of moly-coating. This first article by Christer Larsson of Norma is a good foundation piece on the subject.  If you are interested in moly-coating, I strongly recommend the NECO process and materials.  www.neconos.com


Moly Coating - Norma Report
by Christer Larsson, Norma Precision AB

Latley there has been a lot of discussions about moly. After Kevin Thomas article in the January (I will find the right year -GAS-) issue of Precision Shooting, we have received quite a few e-mails. Since we have been coating bullets for a few years we would like to share our experience. I guess this article will solve a few questions but probably raise a few too.

Briefly we have found that molycoated bullets do:
  • decrease pressure by 3-5% depending on cartridge, bullet and powder
  • decrease velocity with 0.5 - 1.5% - reduce metal fouling 
  • increase accuracy under certain circumstances 
  • very likely increase barrel life
During testing we have also observed that first shot out of a cleaned barrel is within the following group (at 300 meters).

Moly is a superb friction reducer and it’s bearing capacity is beyond the yield point of known metals. When a molycoated bullet enters the throat and travels down the barrel it has less friction than a ordinary bullet. So it is not surprising to see a lower pressure. We have not done any huge tests with many calibers but these 3% -5% has been there every time.

If pressure is reduced velocity will also be lower with the same charge. The interesting thing is that velocity is not reduced as much as pressure. Thus, by increasing the charge you can usually get 1% - 2% higher velocity with moly bullets.

Metal fouling is hard to measure accurately. We have observed through bore scopes and compared need of cleaning. It seems as coated bullets gives a certain degree of fouling but it more or less stays there. Our subjective estimation would be 30% - 40% less metal fouling and much slower buildup. This depends on cartridge, pressure, powder and bullet. I’m pretty sure we will see improvement in this area on the powder side quite soon.

During our initial testing of moly we fired some 140 gr. 6.5mm bullets for accuracy. These bullets look very much like Sierra’s # 1740. We could see no improvement in accuracy at all. Testing continued with 6 PPC and Sierra 107 gr. MK. About 60 5-shot groups were fired indoors at 100 m with three different loads. Every load showed smaller groups on the average (6% - 11%) and less standard deviation with moly. That was just a hint, no significant improvement (usually significance on 95% level is accepted as true). We went back and retested the 6.5mm bullets with two different powders. Same result as first time – nothing happened. Then we coated our 130 gr. VLD (Bill Davis design) bullet and fired a substantial number. Significant improvement on 95% level!

Later we were going to load this 130 gr. VLD bullet with MRP. Quality of the bullets was okay from the continuous testing during production but the results were quite bad for the loaded cartridge. Every single item in the cartridge was changed one at a time. When two different cases were tested things happened with one of them. That batch of cases was old and had thick necks. Suddenly accuracy was back. Also variation in pressure, barrel time and velocity was approximately cut in half. Neck tension or extraction force as we call it, was the answer. We went back to the present cases and used a slightly faster powder and it worked fine. The 140 gr. was tested once again but no response in accuracy.

So, be careful when using slow powders and moly coated bullets – it is very important the powder charge starts to burn the same way each time. One thing that differ from our testing and some others is that we always use new cases because that is the way loaded ammo is produced (jealous eh?). Sized cases would not be the same. Typically moly reduces the extraction force by 50%.

One explanation for the increased accuracy could be that moly helps the bullet align in the bore. Thus, bullets with long bearing surfaces would not gain much from that help. Pistol bullets in 9 mm have been coated with no effect on accuracy. Probably more factors are involved that we don’t know of at this time.

When it comes to increased barrel life statistics start to get a pain in b- - t. It is too much a work with too many variables to do enough tests. However, we took a new Sauer 6.5 x 55 barrel and fired it 10,000 rounds with our standard load – 130 gr. at 2700 fps. It was examined with a borescope every 1,000 rounds and measured with gauges. After 5,000 it looked very nice but after that it started to show pressure cracks. Wear in bore dimensions was more or less normal. At 10,000 rounds it was set up at 300 m outdoors in a machine rest and 10 x 10 rounds were fired. It might have been a good batch for this barrel as average group size was 71 mm center to center or less than one MOA. That was good enough for us not to worry about barrel life.

A shortcut to prove less barrel wear was to find out whether temperature of the barrel was lower with moly bullets. A heat sensitive digital camera was set up and we fired conventional bullets and moly coated bullets at the same muzzle velocity from a conventional target rifle. Of course the barrel was fired with uncoated bullets first and then cleaned. First thing was then to shoot some moly bullets to break in the barrel. It was also allowed to cool down to same temperature each time. Shooting pace was controlled etc. There was no difference in temperature at all. If it had been, it would more or less has proven less wear. David Tubb told me he had heard pistol shooters could feel the difference from moly bullets so there might be things out there!

Some of our people who meet a lot of target shooters usually bring a borescope with a monitor to the major competitions. They look through hundreds of barrels each time. Their strong belief is that moly helps to prolong the accurate life of the barrels.

A few tests were made to find out if the wax was necessary and if thickness had any influence. This was only tested with respect to pressure and velocity, no accuracy testing. Moly alone seem to give 60% - 65% of full effect. Wax only didn’t matter much. Moly together with wax made a better job. To have some excess wax didn’t hurt but too little made the reduction in pressure / velocity less. Only 6.5 x 55 was tested.

Yesterday we compared our normal wax coating with a thinner and much nicer looking coat. There was an increase in velocity with 0.19% and in pressure with 1.23% when using less wax. No drop in accuracy was noticed.

Our powder supplier – Bofors – ran a few tests with both moly and wax to find out if there were any negative effects on the powder. Moly destroyed the stability of the powder but only when concentration was a few hundred times higher than what normally occurs. Carnuba wax was neutral.

Better trajectory with moly?

We have done exactly the same tests as Kevin and usually we have seen a small decrease in BC. Probably due to our relatively thick wax coating. The first test we made showed an increase in BC of app. 3% but it was due to a mix of bullet batches. Also Randolph Constantine mentioned in the August 1998 issue of Precision Shooting that we found better BC using a doppler radar. I’m sorry but that was a misunderstanding. What we found was that BC was more or less the same from 200 m out to 600 m with conventional bullets. We didn’t know about moly at that time. Some good shooters report on higher impact with moly but I guess that must come from shifted barrel vibrations or different barrel time. I’ll be back on that later as we will test it in a 6.5-284 when we have the brass – May.

A good friend won a 500 box of our 6.5x55 Diamond Line ammo. It did not shoot very well so he used it for training. Suddenly, after 300 rounds the ammo shot better than anything he has ever used. That was the worst case of ”getting used to moly” I know of. Usually it takes 5-30 rounds to get enough moly into a worn barrel. A new one is much easier, just shoot moly bullets during the break-in.

Some people are afraid that tumbling their bullets will work harden the jackets. We ran some Berger bullets for 5 hours in our rotary tumbler and checked hardness – exactly the same or 137 Vickers / 1kg.

A test was also done to see if time changed neck tension but we were unable to see any change at all.

One important thing Kevin is pointing out in his article is that moly and wax should not be in the chamber. Too many shooters don’t clean their chambers. I’m not talking about you bench rest guys now.

We are using OKS fine moly, 0.6 - 0.8 micron. Well, that’s about all we have done with moly. The commercial product has been very successful for us and we can’t see any reason not to continue.


Good shooting

Norma Precision AB

Christer Larsson, R&D
 

All contents Copyright 2012 The Rifleman's Journal